Custom Vacuum Thermoformed Plastic Packaging
At Life Line Packaging, we provide custom and stock vacuum thermoformed plastic packaging and tray solutions for clear plastic clamshell containers, disposable plastic trays, and blister packaging using the latest vacuum thermoforming technologies.
Since 1946, we’ve delivered the best value in quality, design, functionality, pricing, and product delivery. With more than 1,000 in-stock designs and quick prototyping for custom designs, count on Life Line Packaging for the best value for your business.
Our proprietary method of designing and making any of your packaging needs antistatic/static dissipative ensures the best electrostatic discharge (ESD) protection for your product.
Having developed the current ESD Static dissipative standard with the U.S. military, Life Line Packaging is the only North American company with in-house capability to make a Static Dissipative packaging at the highest quality of dissipative standards available in the market.
0% scrap
Our state-of-the-art process is engineered for efficiency and uses all of the raw materials with 0% scrap and waste.
100% inspection rate
Every employee at Life Line Packaging participates in quality control to ensure your finished products are without defects and top standard.
100% on-time orders
Whether scheduled or rush orders, we hit our customers’ timelines 100% of the time.
80+ years in business
Since 1946, we’ve provided in-house design, development, and manufacturing for our customers.
U.S.-based
All of our vacuum thermoformed plastic packaging products are made in the U.S. with materials sourced in the U.S.

Industries We Serve
Electronics Packaging
Our thermoformed electronics packaging can be created for the most challenging applications.
For static-sensitive packaging for electronics, count on Life Line Packaging for:
- Electrostatic discharge (ESD) protection and dissipative design and qualities
- Air gap design between product and package to provide protection from normal electrical fields
- Conductive material formed by customer specifications
Aerospace & Automotive Packaging
Our protective packaging is designed to ensure body protection and lead configuration. The rigid material used provides a strong physical protection from puncture and damage.
Whether you need dust-proof lids, ceramics shipping trays, U.S. Military sensor trays, or any other aerospace or automotive packaging, count on Life Line Packaging for:
- PWB-ESD packaging solutions
- Precision thermoforming for intricate shapes
Retail & Consumer Goods Packaging
Our packaging solutions for retail products are functional and aesthetically pleasing to help your product stand out and ensure security and sealing.
From flower containers to cosmetics blister packs, to cleaning supply boxes and more, count on Life Line Packaging for:
- Custom-designed solutions
- Secure packaging
Other Industries We Serve
Medical, Electrical, Military & Defense, Biomedical, Arts & Crafts, Box manufactures, Communications & Power, Cosmetics, Electronic & Sensor, Entertainment and Music, Food packaging, Hardware, Industrial Equipment, Manufacturing, Medical Device, Pharmaceutical, Semiconductor, Unmanned Vehicle and Systems

Full-Service Solutions
For more than 80 years, Life Line Packaging has helped hundreds of customers reduce costs and increase profits while increasing quality and reducing inventory levels.
Our facilities are designed to accommodate both small and high volume production runs. We work with pre-planned ongoing business and urgent rush orders. In addition to our stock solutions, we also offer design, prototyping, and tooling set-up to create a custom solution for your unique needs.
- Design
- Prototyping & Tooling
- Precision Thermoforming
- Inventory Management

Packaging Products
Life Line Packaging has a large selection of vacuum thermoformed plastic packaging available for packaging, shipping, static protection, and display. Whether you want to purchase a stock solution or create something custom for your unique needs, we are here to help.
We form a variety of plastics (PVC, PETG, Styrene, LDPE, etc.) to best meet your needs. If we don’t have a package for your requirements we can quickly develop a prototype and tooling for your unique requirements.
Browse our catalog or contact us and we can match your needs with our package solutions.
Blister Packaging
Our blister packaging solutions are your solution for marketing displays, mailers, and point of sale packaging needs.
Clamshell Packaging
Our blister packaging solutions are your solution for marketing displays, mailers, and point of sale packaging needs.
Individual Packs
Our blister packaging solutions are your solution for marketing displays, mailers, and point of sale packaging needs.
Thermoformed Trays
Our blister packaging solutions are your solution for marketing displays, mailers, and point of sale packaging needs.